Efficient solutions for solid-liquid separation in industrial processes.
💧 Industrial Water Treatment.
We apply our expertise in mining processes to water treatment solutions for the food, chemical, paper, ceramic, metalworking, and other industries. Our equipment allows you to recover water, reduce sludge, and optimize your process.
High solids thickener
💧 What is it?
The thickener is a device designed to separate solids from liquids through gravitational sedimentation, without the need for mechanical components. Its design incorporates a deep cone geometry and internal clarification modules, offering an efficient, reliable, and low-maintenance solution for a wide variety of industrial processes.
Thanks to its operation without moving parts or motors, the thickener operates continuously with minimal energy requirements, resulting in significant operational savings and high operational availability in demanding environments.
⚙️ How does it work?
- Feeding: The mixture of solids and liquids (suspension) is introduced into the upper central part of the equipment.
- Sedimentation: Solids begin to settle by gravity towards the bottom of the deep cone, forming a layer of high concentration without mechanical assistance.
- Clarification: The remaining liquid rises and passes through inclined plate modules, which promote the sedimentation of fine particles.
- Expected results:
- Solids concentration in the lower discharge: up to +85%
- Clarified water available for reuse: more than 90%
This design is ideal for industries seeking efficient, reliable and sustainable solid-liquid separation, such as:
- Food processing (juices, beers, dairy products)
- Chemical or pharmaceutical plants
- Paper and cellulose
- Ceramics and construction
- Water treatment plants
Results may vary depending on the chemical composition, particle size and rheology of the treated material.
High Resolution Clarifiers
💧What is it?
The high-resolution clarifier is designed for the purification of liquids with low suspended solids content, ideal for industrial processes requiring clear, reusable water. It is focused on the treatment of dilute effluents (<5% solids), achieving a discharge with less than 100 ppm of suspended solids.
Its design incorporates inclined plate modules, which increase sedimentation efficiency and allow fine particles to be separated without the need for additional mechanisms or continuous energy consumption.
⚙️How does it work?
The team is made up of:
- A square upper body, which receives the mixture to be treated.
- A lower conical section, where solids settle.
The liquid is fed through the top center. Thanks to its geometry, solids naturally settle to the bottom of the cone, from where they are discharged by gravity. At the same time, the water rises through the clarification module system, where fine particles settle, producing a highly clarified effluent.
This equipment is ideal for:
- Treatment of fresh water before entering industrial processes
- Clarification of water recovered from production or washing lines
- Food, chemical, paper, ceramic and urban water processes
- Pretreatment for filtration or internal reuse
Applications by industry
Our thickening and clarification solutions are designed to adapt to any industry that needs to efficiently and reliably separate solids from liquids. From food processing to industrial water treatment, our technologies enable water recovery, waste reduction, and operational optimization in a customized manner.
Food and Beverage Industry
- Clarification of juices, beers and dairy products.
- Separation of organic solids in production processes.
- Water recovery for reuse in CIP processes
Paper Industry
- Recovery of fibers and solids in recycling processes.
- Thickening of sludge generated in wastewater treatment.
- Clarification of effluents with high cellulose content.
Chemical industry
- Separation of solids in synthesis or reaction processes.
- Recovery of valuable products from sludge or liquid mixtures.
- Reduction of pollutant load in industrial discharges.
Ceramic Industry
- Treatment and recycling of slips.
- Clarification of ceramic suspensions.
- Water recovery in grinding or enamelling processes.
Pharmaceutical and Cosmetic Industry
- Separation of solids in pharmaceutical suspensions.
- Clarification of extracts and solutions.
- Recovery of active components from waste.
Drinking Water Treatment Plants
- Clarification of raw water before filtration.
- Reduction of turbidity and suspended solids.
- Optimization of coagulation and flocculation processes.
Municipal Wastewater Treatment Plants
- Thickening of biological sludge before digestion or dewatering.
- Recovery of clear water for reuse or discharge.
- Improved operating efficiency and reduced sludge volume.
Custom Design and Construction
Every industry presents unique challenges. That's why we custom-design equipment, selecting materials and configurations tailored to each client's operating conditions.
We manufacture a wide range of materials, from carbon steel (AC) for standard applications to AISI 304, 316, and duplex stainless steels, ideal for corrosive, sanitary, or highly demanding processes.
This approach allows us to adapt each team to key variables such as:
- Chemical aggressiveness of the environment
- Operating temperature
- Hygiene or environmental regulations
- Type and concentration of solids
The result: a safe, durable, and efficient solution designed to maximize operational performance and system lifespan.
Key benefits
✔ Low energy consumption ✔ High separation efficiency ✔ Less waste generation ✔ Water recovery for reuse ✔ Custom design ✔ Pilot tests available
Laboratory test
We perform initial laboratory tests using test tubes and basic physical and chemical analysis. At this stage, we evaluate key parameters of the water or suspension, select the most suitable reagents, and define the type of treatment required to achieve efficient separation.
Mini pilot test
We tested reagents, retention, and sedimentation in a mini-pilot system to precisely adjust dosage and validate process viability.
Full-scale pilot test
Before manufacturing, we verify that it works. We conduct field pilot tests with a mobile plant to ensure that each solution delivers real efficiency and validated performance from the start.
Additional Services
In addition to the design and supply of thickeners and clarifiers, we offer a range of complementary services to ensure efficient, integrated implementation tailored to the requirements of each industry.
Our services range from conceptual engineering to turnkey project execution, including:
- Design of integrated solid-liquid separation systems, adapted to highly demanding industrial processes.
- Solutions for pumping sludge and pastes with high solids concentrations, considering viscosity, abrasiveness, and temperature.
- Design of clarified water recovery and transportation systems for reuse in the process or controlled discharge.
- Pilot testing and sedimentation studies to validate separation efficiency, evaluate performance, and optimize operating parameters prior to implementation.
customers
Clarification of water from the Balsas River
Minera los Filos Location: Guerrero, Mexico Solution: Balsas River freshwater clarification system Capacity: 2,800 USGPM Use: Freshwater for mining process and industrial services
"We design efficient solutions for the management of water and industrial sludge."
Contact us for more information.